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Thread: outboard front springs,for waggy axles

Started 2 months ago by BUCKYOO7
i would like to swap in a set of wagoneer d44 axles in my cj5. or should i have them cut down to wide trac with. I'm running 33inch swappers now i would like run 35s or?? we have not broke the stock axles yet and last Sunday my son tried or so it seemed . i want to keep it narrow i can get a set of waggy axles cheep now to out board the springs and do shackle reversal is there a kit for that ...
Site: Off-Road.com BBS  Off-Road.com BBS - site profile
Forum: Jeep-Short Wheelbase  Jeep-Short Wheelbase - forum profile
Total authors: 9 authors
Total thread posts: 18 posts
Thread activity: no new posts during last week
Domain info for: off-road.com

Other posts in this thread:

Jim_Lou replied 2 months ago
If you narrow both sides of the Waggy axle you don't need to outboard the springs. I narrowed mine so that the eye-to-eye distance was the same as the narrow-track D30. With the larger D44 hubs the track is a couple inches wider than stock. That let everything go back just like stock. Most people probably don't even notice that it's a 44.

JeepDawg replied 2 months ago
I asked the same question when I started on my Flat top 44.... It appears to be to be about the same amount of work to outboard springs vs cutting down the axle 4". I'm cutting my axle....otherwise, my front will be wider than the rear...might look a little funny. I wouldn't do the shackle reversal....go SOA instead using stock wrangler springs....5 1/2" of lift....springs will be flat...

Jim_Lou replied 2 months ago
Same amount of work, plus or minus, but wider spring spacing means more roll resistance, which means less flex. And if you want stock wide-track width you have to at least shorten the long side. Do the short side at the same time and you're done.

BUCKYOO7 replied 2 months ago
what is the cost of cuting down a axle i know it varryes from place to place

Caver Dave replied 2 months ago
Quote: Originally Posted by BUCKYOO7 what is the cost of cuting down a axle i know it varryes from place to place If you have more time than money... DIY! -Mark the cut needed to the axle tube (measure thrice, cut once! ), -grind the weld out (between inner-C & tube), -knock the inner-C off (sledgehammer) once you you see the "parting crack", -...

Jim_Lou replied 2 months ago
And then send the shafts to Moser to be cut and re-splined. About $100 the pair. There's more figuring to be done than Caver states - you have to calculate how much to shorten each side, unless you take it all from the long side and then outboard the springs. And you need to figure out where to set the Cs to get the amount of caster you want. And you need to figure out how much caster you ...

Caver Dave replied 2 months ago
Quote: Originally Posted by Jim_Lou you have to calculate how much to shorten each side, unless you take it all from the long side and then outboard the springs. True, but shortening just the long side of a Chevy D44 would require narrowing a single side, use "off the shelf" Waggy long side inner, and should move the chunk far enough to port to fit without ...

Jim_Lou replied 2 months ago
I wonder, when you outboard the springs to move the differential to the right, does it interfere with the frame unless you lift the Jeep?

pontiac58 replied 2 months ago
If you cut 4 1/8" off the long side of a waggie axle. The spring perch in the pig will be just perfect if you are staying spring under. If your going spring over. Then just use a chevy rear and cut both sides. I cut my waggie rear down that way, and i think i am about an inch or so wider then a wide track cj. Its been to long and i dont remember. Some where on this board is my ...

barrelroll replied 2 months ago
Narrowing a front is pretty easy, I might be willing to lend a hand some day when i'm home for xmass. I saw a pretty nice job some one did out boarding a spring on a yj, i'll have to see if I can dig up the pics.

 

Top contributing authors

Name
Posts
Jim_Lou
6
user's latest post:
outboard front springs,for waggy...
Published (2009-11-07 18:47:00)
I used early '80s Dodge Ramcharger outers. Five on 5 1/2, big internal-spline hubs and pretty nice brakes; much nicer than the Waggie setup.
BUCKYOO7
3
user's latest post:
outboard front springs,for waggy...
Published (2009-11-07 09:45:00)
now i need to know how to bring it back to 5.5 bolt what spindles and hubs and break parts i hope to pick up my axle today and then a chop saw and thanks for all the info I'm going to stay with the narrow track .my rear is a 20 with one peace axles the tubes are welded to the center how well will that set up hold up to 35 36 inch tires with a locker and now i need to find a locker for the rear when will the madness stop!
Caver Dave
2
user's latest post:
outboard front springs,for waggy...
Published (2009-11-01 17:29:00)
Quote: Originally Posted by Jim_Lou you have to calculate how much to shorten each side, unless you take it all from the long side and then outboard the springs. True, but shortening just the long side of a Chevy D44 would require narrowing a single side, use "off the shelf" Waggy long side inner, and should move the chunk far enough to port to fit without outboarding...
pontiac58
2
user's latest post:
outboard front springs,for waggy...
Published (2009-11-08 20:07:00)
What you need is chevy small bearing spindles. But be carefull. There are two small bearing spindles. One for drum brakes and one for disc. You need the disc brake spindles. Ford rotors and hubs and that is it. Your waggies knuckles, caliper supports and calipers if they are good will all work. Now if you plan high steer you will need a chevy passenger side knuckle and then have both knuckles drilled and tapped for the high steer. Chevy...
JeepDawg
1
user's latest post:
outboard front springs,for waggy...
Published (2009-10-31 19:39:00)
I asked the same question when I started on my Flat top 44.... It appears to be to be about the same amount of work to outboard springs vs cutting down the axle 4". I'm cutting my axle....otherwise, my front will be wider than the rear...might look a little funny. I wouldn't do the shackle reversal....go SOA instead using stock wrangler springs....5 1/2" of lift....springs will be flat....hence, your axle will move...
WILL
1
user's latest post:
outboard front springs,for waggy...
Published (2009-11-02 23:34:00)
Quote: Originally Posted by BUCKYOO7 i would like to swap in a set of wagoneer d44 axles in my cj5. or should i have them cut down to wide trac with. I'm running 33inch swappers now i would like run 35s or?? we have not broke the stock axles yet and last Sunday my son tried or so it seemed . i want to keep it narrow i can get a set of waggy axles cheep now to out board the springs and do shackle reversal is there a kit for that this is...
barrelroll
1
user's latest post:
outboard front springs,for waggy...
Published (2009-11-02 19:03:00)
Narrowing a front is pretty easy, I might be willing to lend a hand some day when i'm home for xmass. I saw a pretty nice job some one did out boarding a spring on a yj, i'll have to see if I can dig up the pics.
jeeperjohn
1
user's latest post:
outboard front springs,for waggy...
Published (2009-11-08 18:54:00)
If I remember correctly, you use ford rotors, chevy dana 44 knuckles, chevy dana 44 spindles (don't remember if it was big or small bearing), and chevy dana 44 stub axles (I think waggy 44's are the same) and chevy or waggy dana 44 caliper mounts and calipers. Searching for high steering or flat top knuckle here and at pirate4x4.com should provide the info you are looking for. __________________ What happens if you get scared half...
Gooddogs
1
user's latest post:
outboard front springs,for waggy...
Published (2009-11-11 02:22:00)
One other thing to consider and someone else mentioned is spring over or spring under. On my CJ I went spring over and Shackle reversal. Worked great, but I went through a lot of springs over the years. The spring over is real hard on them!! I think if I were going to do it again I would look into putting a TJ style Suspension in the front. I remember seeing adds a while back for someone making a conversion. But I am sure if you talk around...

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